Safety assembly cap for needles

ABSTRACT

A safety needle cap assembly for needles is described. In place of the usual safety cap which requires a doctor, dentist or nurse to manually place it in position on a used syringe needle, the safety needle cap assembly of the invention automatically caps the used needle the instant the needle is withdrawn from the patient. An elastic sheath or spring attached to a safety needle cap is kept under tension, retracting the cap and allowing the needle tip to be exposed. Once used and removed from the patient, the elastic tension is released, causing the safety needle cap to snap over the used needle tip automatically, without any operator assistance. The design of the safety needle cap assembly as described virtually preclude accidental re-emergence of the used needle tip during disposal of the needle-cap assembly.

This is a divisional application based on Ser. No. 554,037, filed Nov.6, 1995 now U.S. Pat. No. 5,630,803.

BACKGROUND

This invention relates to safety cap assemblies for needles, and inparticular, safety cap assemblies for needles used in health-carerelated procedures.

Needles are, of course, employed in a wide variety of dental and medicalprocedures, including giving vaccines to patients, the injection ofantibiotics, anesthetics, medicines, etc., the drawing of blood samples,intravenous feedings, and so on. Virtually all of these proceduressubject medical personnel to the dangers of accidental sticking of theneedle into a portion of their own bodies. The danger to the medicalprofessional is primarily due to the possibility of accidentallyinjecting him or herself with an infectious pathogen derived from thepatient after an injection has been delivered to the patient. At thepresent time, one need only mention the dread acronym "AIDS", (AcquiredImmune Deficiency Syndrome) to understand the very real fears of thehealth professional.

Numerous devices have been suggested and employed to alleviate thisproblem. However, these devices and techniques require theknowledgeable, conscious cooperation of the physician, dentist, ornurse. Any distraction at the moment a used needle should be safetycapped can result in a needle remaining uncapped, and hence a danger toanyone who might come in contact with it. This invention overcomes thesedisadvantages by providing a safety cap for needles that automaticallysafety caps the needle at the precise moment the needle is withdrawnfrom the patent.

The primary object of this invention is to provide a safety cap assemblyfor needles which automatically safety caps the needle at the moment theneedle is withdrawn from the patient, thereby significantly reducing theposssibility of accidental injection.

A further object of the invention is to provide for automatic safetycapping of used needles without the requirement of any operatorattention.

An additional object of the invention is to provide for automatic safetycapping of used needles without the requirement of any operatormanipulation to accomplish this safety capping.

Still another object is to provide an automatic safety cap assembly forneedles which is light in weight and inexpensive to manufacture.

An additional object of the invention, is to provide an automatic safetycap assembly that cannot inadvertently expose a used needle.

Another object of the invention is to provide an automatic safety capassembly for virtually any length and gauge of needle.

SUMMARY

These and other objects are obtained in the instant invention of asafety needle cap for needles used in health-care related procedures.

Syringes, medicine delivery systems, etc. (hereinafter referred to as a"system") are supplied to the medical professional in a variety of ways.They may be made of glass or plastic, with attached, or to be attachedneedles usually being fabricated in metal, often stainless steel. Asystem may be supplied filled with appropriate medications, etc., orempty, depending upon the use to be employed. In any case, when a systemcombined with a needle is being used, the needle is connected to thebase of the system by means of an enlarged structure (relative to thediameter of the needle itself) which is either a structural part of theneedle, or the system to which the needle is affixed. This enlargedstructure which connects the needle to the system, providing a conduitwithin this structure for fluid flow between the needle and the syringe,is commonly referred to as the needle "hub".

I have found that a safety cap means and an elastic sheath meanscombination can be fabricated so as to be put in place on virtually anyneedle assembly, including needle-hub assemblies and individual needlespackaged in their own sterile environment. And, of course, the safetycap-elastic sheath assembly combination can be supplied already in placeon systems with needles previously connected. The safety cap means ofthe invention consists essentially of a cap, which can be fabricated inmetal or preferably economically molded in a suitable plastic such as,for example, polycarbonate, or any material, which is impenetrable forthe particular gauge needle to be enclosed. The elastic sheath meansattached to the safety cap means can be fabricated in a variety ofresilient materials, such as for example, latex or natural rubber,plastic elastomers, or even plastic or metal springs. By the term"elastic", it is meant a material or structure which is capable of beingstretched or compressed, and which, upon release of the stretching orcompressing forces, returns substantially to its original shape.

In a first version of the invention to be described, one end of a latexrubber sleeve is attached over the needle hub, while at the other end ofthe sleeve, a safety needle cap is attached. The safety needle cap canbe in a variety of shapes and sizes, a tubular shape being consideredpractical. This tubular shaped cap is completely open at one end and isconnected to the elastic latex sleeve. The other end of the cap isclosed except for an opening just large enough to accommodate passage ofthe particular gauge needle being used. The safety needle cap isattached to the sleeve so that the needle opening at the end of the capis sufficiently misaligned from axial alignment with the needle, whenthe latex sleeve is not being compressed, so as to preclude accidental,re entry of the needle through the hole.

In this embodiment, to use the system, the operator would manuallyposition the safety cap so that its opening is in axial alignment withthe needle. He would then push the needle through the opening in thecap--the elastic, latex sleeve now being compressed and put undertension by this action of the operator. Depending on the inherentresilience of the elastomeric material employed, axially extendingslits, if necessary, running partially along the length of the latexsheath, can facilitate this compression of the sheath. With the needlenow exposed, the health professional can now proceed and insert theneedle into the patient. The safety needle cap now is in contact withthe patient, as for example, the arm of the patient, the cap simplyriding back over the needle as the sheath is further contracted by theforce applied by the health professional in inserting the needle to therequired depth. After the injection, the operator simply withdraws theneedle from the patient without the necessity of any thought being givento the safety needle cap. The instant the needle is free of the patient,the elastic tension in the compressed latex sheath is released, causingthe safety cap to snap back to its original, off-axis or quiescentposition. The needle tip is now safely contained within the needle capwhere, of course, it cannot, inadvertently reenter the cap opening. Theenclosed needle-hub combination can now be safely disposed of by ahealth professional, or technician, without any danger of accidentallycausing the tip of the needle to protrude from the cap. The entirecapping procedure is accomplished automatically, and without referenceto the alertness or lack thereof of the operator.

Additional conveniences can be added to the above described device andprocedure. For example, in a second version to be described, the safetyneedle cap-elastic sheath assembly can be supplied with a safety needleassembly enclosure having slots along its length to accommodateoppositely positioned projecting arms affixed to the safety needle cap.In this version, the cap and sheath means and needle would be suppliedenclosed within this needle assembly enclosure. This is done with orwithout the assembly already in place on a system. The projecting armson the safety needle cap would project through the slots within thesafety needle assembly enclosure, the needle is in axial alignment withthe needle opening within the cap, the tip of the needle now protrudingthrough this needle opening. In this manner, the device is supplied in aready-to-operate configuration. To use this version of the invention,the operator places his or her fingers on the projecting arms of thesafety needle cap, removes the safety needle assembly enclosure, andproceeds as described in the first version of the invention with theinjection. Again, after the needle is removed from the patient, thesafety needle cap automatically snaps back to an off-axis position wherethe cap opening is out of axial alignment position with the needle, sothat it is safely captured within the cap.

Two basic designs for the safety cap are disclosed. The first isrelatively simple and includes a front face portion including an axiallydisposed, needle hole of sufficient size so as to accommodate the needlegauge employed. As described, the tubular cap includes cylindricalsidewall means that connects to the elastic sheath means. The sidewallmeans as assembled to the elastic sheath means extends backwards, in thedirection of the needle hub, a sufficient distance so that the needletip is captured within the volume defined by said front face portion andthe distal end of the sidewall.

A second cap design includes a front face portion wherein the needleopening comprises a frusto-conically shaped opening, including a smalleropening on the interior surface of said front face portion and a largeropening on the exterior surface of said face portion. A second,rearwardly disposed face portion includes a second opening and a tubularextension extending rearwardly therefrom, the axis of the second openingand tubular extension being offset from the axis of the openings in thefront face portion. This axis offset feature leverages the safety cap,in relation to the needle, so that when the elastic sheath means is inits released, quiescent disposition, the axis of the needle is offsetfrom the axis of the opening in the front face portion of the cap.

The frusto-conical opening in the front face portion is adaptable to beable to retain gauze or similar material to capture and absorb bodyfluids as the needle, after use, is enveloped within the cap volumedefined by the front face portion and sidewalls.

Additional safety enhancing features for use with the cap of eitherdesign are disclosed. These include a flap member, hingedly connected tothe cap sidewall and disposed in relation to the needle to close off theopening in the front face portion after the device is released from thecompressed, sheath means, position. Alternately, the area in thevicinity of the juncture of the sidewall and face portion can be packedwith styrofoam or similar material which will capture the needle tip inthe sheath means-released position.

In a third version of the invention to be described, the elastic sheathmeans can be in the form of a metal or plastic spring. The purpose ofthis spring type of elastic sheath means is the same as for the previoustwo versions, i.e., to maintain the safety cap in a position so that itwill automatically snap back over the needle, with the needle openingwithin the cap out of alignment with the axial alignment of the needle,after the needle has been withdrawn from the patient. The spring can beenclosed in its own fabric sheath so as to facilitate its connection tothe safety cap and needle hub.

A further embodiment depicts the safety cap configured in an "elbow"form. In this version the axial misalignment as is necessary between thecap and the needle in the relaxed, quiescent state is inherent in thecap design.

As will be more fully discussed, the structure of the safety needle capassembly of the invention can have further modifications to virtuallyrule out any possibility of inadvertently repositioning the safetyneedle cap after use in a way that would permit the tip of the needle tore-emerge from the needle opening within the cap. Obviously, on allversions cited above, a sterile safety package, such as a safety foil,can be provided to enclose any described safety needle cap means andelastic sheath means assembly as supplied with or without needles andsyringes.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an elevational, sectional view of one version of the safetyneedle cap assembly of the invention.

FIG. 2 is an elevational, partial sectional view of the version of thesafety needle cap assembly of FIG. 1, illustrating the device ready foruse.

FIG. 3 is an elevational view of the device shown in FIGS. 1 and 2,illustrating the position of the safety needle cap after use.

FIG. 4 is an elevational, partial sectional view of a version of theinvention, showing a safety needle cap assembly enclosure and modifiedsafety needle cap positioning the needle in ready for use, axialalignment with the needle opening within the cap.

FIG. 4A is a top plan view of the safety needle cap assembly enclosureand syringe depicted in FIG. 4.

FIG. 4B is a view of the cap assembly of FIG. 4A, taken along lines4B--4B in that view.

FIG. 5 is an elevational view of the invention depicted in FIG. 4,illustrating the position of the safety needle cap after use.

FIG. 6 is an elevational, partial sectional view of a version of theinvention which employs a spring for the elastic sheath means, anddepicts a second embodiment of the safety needle cap means.

FIG. 6A is a top plan view of a part of the safety needle cap assemblyenclosure and syringe depicted in FIG. 6.

FIG. 7 is an elevational view of the invention depicted in FIG. 6,showing the position of the safety needle cap after use.

FIG. 8 is a perspective view of one version of the invention as beingused to deliver an injection to the arm of a patient.

FIG. 9 illustrates the version of the invention as depicted in FIG. 8after the needle has been withdrawn from the patient's arm.

FIGS. 10, 11(a), 11(b), 12(a), 12(b) depict in elevational views amodification to the safety cap feature of the invention.

FIG. 13 depicts yet another modification of the safety cap feature ofthe invention; and, an adaptation of the elastic sheath means portion.

FIGS. 14(a) and 14(b) depict in front elevational and side, sectionalelevational views the details of one embodiment of the safety capfeature of the invention.

FIG. 15 is a partial, elevational view depicting a further embodiment ofthe safety cap which is formed in an elbow configuration to accommodatethe purposes of the invention.

DETAILED DESCRIPTION

As noted above, the present invention has broad application. Forpurposes of illustration only, the needle system to be describedhereinafter will focus on the syringe system which includes a syringebarrel and plunger. The needle-hub in this system can be formed as partof the barrel or be separate therefrom and which, together with theneedle, inserted typically into an opening in the syringe barrel.

Turning now to the drawings wherein similar structures, having identicalfunctions, are denoted with the same numerals, FIG. 1 illustrates acomplete first version 10 of the safety needle cap assembly of theinvention. A syringe 12 is shown with an attached needle 22. The needle22 is shown enclosed within an elastic sheath means 16, the elasticsheath means being connected at one end to the hub 20 of the needle, andat its other end to a safety needle cap 18. The elastic sheath means canbe affixed to the needle hub and safety cap by any convenient means,such as with suitable adhesives, clips (not shown), etc. Where theelastic sheath is formed of an elastomeric material such as latex, theconnection can be made by any suitable means including a frictional fitbetween the two pieces. The elastic sheath means 16 can be fabricated ina variety of suitable elastomers, e.g. latex rubbers, capable of beingeasily compressed under tension, and including a good "memory" so as toenable the elastic sheath means to return to its original shape when thetension is released. Other resilient means, for example, a spring, canbe employed as the elastic sheath means as will be more fully describedand illustrated in FIGS. 6, 6A and 7.

The safety needle cap 18 itself can be fabricated out of a number ofhard materials, which will be impenetrable to the needle tip, forexample, a clear plastic such as polycarbonate. The shape and size ofthe safety needle cap can vary depending on applications and designpreferences, a tubular shape being suitable for some applications asdepicted in FIG. 1. See also FIG. 15 and the attending description.

The tubular shaped safety needle cap is shown fully open 27 at one endfor attachment to the elastic sheath 16. As is the case with the needlehub, the other end of the elastic sheath 29 can be attached to thesafety needle cap by any convenient means, such as with a suitableadhesive, clips (not shown), frictional fit, etc. The other end of thesafety needle cap is closed except for an interior opening 28 within thecap of just sufficient diameter as to permit the passage of the syringeneedle 22 through this opening. As will be more fully illustrated andexplained, this is an important feature of the invention. It virtuallyprecludes the possibility of inadvertent, re-emergence of the tip 21 ofthe needle after the needle 22 has been used.

The exterior portion 26 of the interior cap opening 28 is an enlargedfrusto-conical shape. It precludes body fluids on the needle fromcontacting the surface 31 of face portion 33. Gauze or other absorbentmesh work, (see FIG. 14(a) and FIG. 14(b)), can be secured within thefrusto-conically shaped opening to absorp any remaining body fluids onthe exterior of the needle as the needle withdraws within the cap afteruse.

The safety needle cap 18 is affixed to the end of the elastic sheathmeans. The length of the sheath means between its points of attachmentto the cap 18 and the hub 20 is such that the needle tip is enclosed inthe volume defined by the face/portion of the cap 33 and the sidewall 35when the sheath is in its released condition, i.e. not under compressionforces. In this relaxed state, the needle opening 28 within the cap isoffset from the axial alignment of the syringe 12 and attached syringeneedle 22. This arrangement positions the tip 21 of the needle along theupper wall 32 of the tubular side wall of the cap. The elastic sheathmeans is shown as a tube of latex rubber having slits 24, if necessary,along a portion of the length of the elastic sheath so as to facilitatecompressing the sheath when required. The slits can also facilitate a"drooping" of the cap end of the sheath when the system is in thereleased condition. Where elastomeric material is used, the requirementfor slits will depend in part on the gauge, thickness, density, etc. ofthe material. The entire safety needle cap 18, elastic sheath 16 andsyringe needle 22, are shown enclosed in a sterile enclosure 14, whichis removed at an appropriate time before use.

FIG. 2 illustrates the version of the invention depicted in FIG. 1, nowready to be utilized with a patient. The sterile metal foil 14 has beenremoved, and the safety needle cap 18 has been manually moved (notshown) so that the needle opening 28 in the cap is in axial alignmentwith the hypodermic needle 22, the cap being moved longitudinally alongthe axis alignment with the needle, causing the elastic sheath 16 to becompressed 30 and therefore under tension, while at the same timeexposing the tip 21 of the needle 22. With the hypodermic needle 22 inthis position, the needle can now be inserted into the patient toperform the required medical procedure.

FIG. 3 illustrates the version of the invention depicted in FIGS. 1 and2 after the needle has been withdrawn from the patient. This procedureis best understood from FIGS. 8 and 9. The moment the needle iswithdrawn from the patient, the elastic tension within the elasticsheath 16 is released which causes the safety needle cap 18 to snap backinto its original position. In returning to its original position, thehypodermic needle is caused to be withdrawn to a position within thecap, with the tip 21 of the needle now harmlessly in contact with theinner surface of the upper wall 32 of the safety needle cap 18. Thesyringe 12 and needle 22 combination, including the safety needle cap 18and elastic sheath 16, can now be disposed of safely. It is to be notedthat the securing of the now potentially dangerous hypodermic needlewithin the safety needle cap of the invention is accomplished withoutany manual manipulations by the health professional, or even activeconsciousness of performing this often extremely important safetyprocedure.

FIG. 4 illustrates a second version of the invention in which a safetyneedle enclosure assembly 37 cooperates with a modified safety needlecap 39. The modified safety needle cap 39 includes arms 40 attached toand projecting radially outward from the side wall 46 of the modifiedcap. The attached arms 40 project through slots 42 in the safety needleenclosure assembly 37 (FIG. 4A). The axial length of the enclosureassembly 37 and length of slots 42 are such, that, when the assembly 37and sheath-cap combination 16-39 is in place on the syringe-needlecombination, with the one end of the sheath means secured to the needlehub 20, the arms 40 cooperate with the closed ends of slots 42 tomaintain the elastic sheath in a contracted condition under elastictension. The safety needle enclosure assembly 37 itself can befabricated in a variety of plastic materials. The safety needleenclosure assembly 37 can have a smaller diameter tubular extension 36sealed at one end, forming a safety cover for the now exposed tip 21 ofthe needle. The smaller diameter tubular extension 36 is confluent witha larger diameter tubular extension 34. The open end of the lattercontacts the syringe barrel at surface 41 when the assembly-cap-sheathcombination, 37-39-16, are in place.

The enclosure 37 including its length and the relative diameter oftubular extension 36, can be designed so that the outside surface of theface portion of cap 39 (corresponding to surface 31--see FIG. 1)contacts the interior surface of the vertical section (as seen in FIG.4) disposed between the tubular extensions 34 and 36 and before arms 40ever reach the closed ends of the slots. This design, alternately, canmaintain the safety needle cap assembly in a ready condition.

To use the device illustrated in FIGS. 4 and 4A, once the sheath isconnected to the hub 20, the operator would grasp the arms 40 extendingthrough the slots 42 in the safety needle enclosure assembly with his orher fingers, then pull the safety needle enclosure 37 off from itscontact with the syringe barrel with his or her free hand. With the tip21 of the needle 22 now exposed and properly aligned, the operator cannow proceed with the medical procedure.

As shown in FIG. 5, after the needle is withdrawn from the patient, theelastic tension is released in the elastic sheath 16, which causes themodified safety needle cap 39 to move forward to a position where itencloses the needle tip, the tip of the needle now resting within thecap on the inside surface 46 of the side wall.

In FIGS. 6, 6A and 7, a further version of the invention is illustrateddepicting the use of a spring 56 as the elastic sheath means, andillustrating a further modified safety needle cap 54. As described abovefor FIGS. 4 and 4A a safety needle enclosure assembly 37 encloses thefurther modified cap 54 and spring elastic sheath 56. One or more arms58 on the further modified cap project through matching slots 42 in thesafety needle enclosure assembly, thereby putting compression tension onthe spring 56. Needle 50 is aligned with rear opening 66. The needle isaxially aligned with a smaller internal needle opening 64 and a larger,exterior frusto-conical needle opening 62 in a front face portion 63 ofcap 54 so that the needle extends through the cap with the tip of theneedle 60 now exposed beyond the cap 54, but protected by the tubularextension 36 of the safety needle enclosure assembly 37. The principalmodification shown to the cap 54 is that, instead of having a fullyopened rear portion of the cap as described in FIGS. 1-5, the rearportion of the cap is substantially closed, by a back face portion 67which includes a tubular extension 65 having an opening 66. One end ofthe spring 56 is attached to this tapered tube 65 again in anyconvenient manner, such as adhesively or with a clamp (not shown), withthe other end of the spring 56 similarly attached to needle-hub 50. Thespring can be enclosed in a sleeve 69 made of compliant material such asnylon or the like, or even an elastomeric material, such as latex. Oneend of the fabric enclosure is attached to the extension 65 and theother end to needle hub 50. The spring 56 itself can be fabricated in avariety of suitable materials, including metal or plastic.

As can best be seen in FIG. 6, with the arms 58 secured in the slots 42within the safety needle enclosure assembly 37, and the one end of theassembly 37 in contact with the surface 71 of the syringe 48, the spring56 is put under elastic tension. The needle 52 enters the cap throughthe opening 66 in the tubular extension 65 of the cap 54 and is axiallyaligned with the internal needle opening 64 and external needle capopening 62, with the tip 60 of the needle now protruding into thesmaller diameter portion 36 of the safety needle enclosure assembly 37.Operator manipulations of the arms 58 and removal of the safety needleenclosure assembly 37 now permits direct utilization of the syringe 48in the delivery of a medical procedure to a patient.

As illustrated in FIG. 7, after the needle is withdrawn from thepatient, the spring tension is released, and the tip 60 of the needlenow automatically is positioned within the further modified safetyneedle cap 54. The opening 64 in the front of the cap and the opening 66at the rear of the cap are now misaligned to a degree that virtuallyprecludes any possibility of accidentally realigning the needle with theopening 64.

FIGS. 8 and 9 illustrate the second version of the invention depicted inFIGS. 4, 4A and 5 in actual use on a patient. The tip 21 of the needleis shown penetrating the skin on the arm 78 of a patient with the lowerbottom edge 38 of the tubular shaped modified safety needle cap 39 incontact with the skin. This serves to aid in maintaining the cap in awithdrawn position, thus sustaining the tension in the elastic sheathmeans 16 while a medical procedure is in progress. Once the procedure iscompleted and the needle withdrawn, FIG. 9, the safety needle cap of theinvention snaps over the tip of the needle, safely enclosing thepotentially dangerous needle.

FIGS. 10 through 12 depict supplementary adaptations of the cap memberwhich, if necessary, could be used to ensure the capture of the needletip after use. FIGS. 10, 11(a),(b) and 12(a)(b) illustrate a modifiedversion of the safety cap 79. This modification depicts theincorporation of a closure means 80 including a flap member 82 hinged at84 to the sidewall 86. The flap member is of sufficient size and hingedto the sidewall in a mmaner that it closes off the interior side 88 ofthe opening 90 when the cap-sheath assembly is in its extended positionas shown in FIGS. 12(a) and 12(b). FIG. 10 shows the relationship of theflap member 82 to the needle 92 when the cap-sheath assembly is firstconnected to the needle-syringe assembly. The needle contacts surface 94of the flap member and captures the flap member 82 between itself andthe sidewall 96. This permits the subsequent operation of aligning theneedle 92 with the opening 90 in readying the syringe-sheath assemblyfor use.

FIGS. 11(a) and 11(b) indicate the relationship when the needle isaxially aligned and positioned through the opening 90. In this view, theflap member 82 rests on the surface of the needle 92.

The hinged flap member can be included as part of the plastic mold usedin forming the cap so that the formed cap product would include the flapmember as an integral part. The flap member can be employed with any ofthe cap members, 18, 39 and 54 described above or as described below inFIG. 15.

FIG. 13 illustrates the use of an annular ring of styrofoam or similarmaterial 98 to capture and retain the needle point after the medicalprocedure. The ring is placed inside the cap and secured withappropriate means such as adhesive, at the juncture between the sidewalland interior surface of the face portion. The annular ring as positionedand constructed of course, would permit needle access to opening 100during set up.

FIGS. 14(a) and 14(b) disclose in close-up a cap member 102 whichdepicts the preferred construction of the frusto-conical opening 104 inthe front face portion 106 and how gauze 108 or other similarly,absorbent material is disposed therein. The gauze is positioned in thefrusto-conical opening and secured by a suitable adhesive. Although thecap style depicted is similar to cap 54 above, the configuration of theopening 104 is also appropriate, of course, for the front face portionof any cap configuration including 18 and 39 described earlier or asdescribed below for the cap design of FIG. 15.

The opening 104 includes a first, larger opening 110, which tapers backto a second opening 112, which may be further reduced in size to a thirdopening 114 by an annular shelf portion 116. The shelf portion can beincluded in the cap design, if necessary, to facilitate the placementand retention of the gauze 108. Of course, third opening 114 is ofsufficient diameter to permit passage therethrough of the particularneedle to be used. Preferably the diameter of the first opening 110 issufficiently large, so that droplets of body fluid which may adhere tothe needle as it is withdrawn from the patient do not bridge the spacebetween the needle and the outer surface 118 of the face portion 106.

FIG. 14(b) is also helpful in illustrating an important feature of thestyle cap depicted (and style 54 of FIG. 6). Tubular extension 120formed in back face portion 122, is centered on axis 124 which is offsetin relation to the axis of the frusto-conical opening 104 on the frontface portion. Both before readying the cap-sheath assembly and theneedle-syringe assembly prior to use, and after withdrawing the needlefrom the patient when the sheath means relaxes and the needle tip iscaptured within the volume defined by the front face portion 106, backface portion 122 and the sidewall 126, the tubular extension 120 servesa useful purpose. The tubular extension 120 and more particularity theangular orientation of back face portion 122 in relation to the frontface portion, ensures that the needle is orientated in a directionessentially parallel to axis 124, and necessarily, is, offset to theaxis 128 that the needle aligns itself to when it is inserted throughthe opening 114. In effect, the cap 102 pivots about the needle 130 atpoint 132 of the opening 134 on the interior surface 136 of the backface portion 122 whenever the needle tip is positioned in the interiorvolume 138 as defined by the face portions and sidewall. This occurs,again, prior to readying the assembled cap-sheath-needle-syringeassembly and after the relaxed sheath means moves the cap forward, afteruse, and the needle enters the volume 138, offset from axis 128. Thisprecludes reentry through opening 114.

Finally, referring for the moment to FIGS. 10 and 12(b) assume thesheath means therein depicted, 140, is fabricated from an elastomericmaterial such as latex. For the particular cap design illustrated andcap design 18 and 39 above, i.e. designs without the back face portionsuch as 122 in FIG. 14(b), it is of benefit, depending on its thicknessand material, that the elastomeric sleeve tends to arc, as depicted, dueto the weight of the cap when the needle withdraws into the interiorvolume of the cap. Thus in this relaxed state the effect of gravity cancause the cap end of the sheath to droop or arc so that the needleopening 100 within the cap is offset from axial alignment with theneedle 92. Alternately, the elastomeric sleeve can be formed atmanufacture to include the arc. This inherently results in the openingin the cap, 90, being offset to the axis of the needle, thus advancingthe purposes of the invention.

FIG. 13 depicts an alternate sheath means 142. The sheath means in thisembodiment is fabricated with a suitable bend 146 formed in the materialto ensure that opening 100 will be offset from the needle axis when theneedle tip is positioned within the cap volume.

In order to provide the offset from the needle axis as required, yetanother embodiment as seen in FIG. 15 depicts the cap 148 as fabricatedwith an angular offset 150 between a front portion 152 and rear portion154. Here, of necessity, irrespective of the orientation assumed by thesheath means 156 in the relaxed condition, the needle 158 is offset fromthe axis 160 of the opening 162. The needle is thus precluded from reentering the opening unintendedly.

Thus, it can be seen that a new and economical safety device is providedto health professionals in the utilization of virtually any type ofsyringe. The safety needle cap-sheath assembly of the invention can besupplied either for field connection to existing syringe and needleassemblies, or, of course, as a complete package including the needleand syringe. In use, the instant invention provides the new andimportant advantage of safely enclosing a potentially dangerous, usedneedle, automatically, without any necessity for conscious safetyprecautions on the part of the health professional.

While the present invention has been disclosed in connection withversions shown and described in detail, various modifications andimprovements will become readily apparent to those skilled in the art.Accordingly, the spirit and scope of the present invention is to belimited only by the following claims.

What is claimed is:
 1. A safety needle cap assembly for use incombination with a hub portion for holding a needle, said assemblycomprising:(a) a safety needle cap; (b) an elastic sheath means;saidelastic sheath means including a first end, said first end connected tosaid safety needle cap; said sheath means including a second end forconnecting to the hub portion; said safety needle cap having at least afront face portion, and side wall means connected to said front faceportion and extending back from said front face portion a minimumdistance to a rear end; said front face portion of said safety needlecap having at least a first opening, larger in diameter than thediameter of the needle; and, (c) a needle capturing material disposedabout said first opening and within said volume defined by said frontface portion and the rear end of said side wall,said safety needle capbeing constructed so as to prevent the passage therethrough of theneedle other than through said first opening, so that when the needle isattached to the hub portion, and when the needle is positioned withinsaid elastic sheath means with said second end of the said sheath meansbeing connected to the hub portion in a pre-ready condition, and whensaid cap is moved by an operator so that a first axis of said firstopening in said front face portion of said cap is in axial alignmentwith the axis of the needle, the needle within said cap can now beinduced by said operator to pass through said opening in said front faceportion of said cap to a ready position, the motion of said cap slidingback over the needle causing said elastic sheath means to be compressedso that when the needle is withdrawn during a procedure involvinginjecting the needle into a patient, and said compressed elastic sheathmeans is released, said cap is automatically urged forward by thereleasing elastic sheath means over the tip of the needle and beyond toa released condition, said needle capturing material adapted to retainthe tip of said needle when said needle is positioned in said volume inthe released condition.
 2. The safety needle cap assembly claimed inclaim 1, wherein said first opening is a frusto-conically, shapedopening, the opening on the inside surface of said front face portionbeing smaller than the opening on the outside surface of said front faceportion.
 3. The safety needle cap assembly claimed in claim 2, whereinthe opening on the outside surface of said front face portion, is ofsufficient diameter such that body fluids adhering to said needle afterwithdrawal from the patient do not bridge the distance between theneedle and the outside surface of said front face portion beyond theperimeter of the opening disposed on the outside surface of said frontface portion.
 4. The safety needle cap assembly claimed in claim 2,wherein an absorbent material is securely disposed in saidfrusto-conical opening.
 5. The safety needle cap assembly claimed inclaim 3, wherein an absorbent material is securely disposed in saidfrusto-conical opening.
 6. The safety needle cap assembly claimed inclaim 1, wherein said safety needle cap includes at least one armextending radially outward from the side wall of said cap.
 7. The safetyneedle cap assembly claimed in claim 1, further comprising:an enclosureassembly, said enclosure assembly disposed to enclose said safety needlecap and said elastic sheath means in said ready condition,said enclosureassembly adapted to cooperate with said safety needle cap, whereby saidsafety needle cap assembly is maintained in the ready condition.
 8. Thesafety needle cap assembly claimed in claim 6, further comprising:anenclosure assembly, said enclosure assembly disposed to enclose saidsafety needle cap and said elastic sheath means in said readycondition,said enclosure assembly including at least one slot, said slotadapted to cooperate with said radially projecting arm, whereby saidsafety needle cap assembly is maintained in the ready condition.
 9. Thesafety needle cap assembly claimed in claim 1, wherein said elasticsheath means comprises an elastomeric material.
 10. The safety needlecap assembly claimed in claim 9 wherein said elastomeric materialincludes at least one slit whereby the compression of said elastomericmaterial into the ready condition, is faciliated.
 11. The safety needlecap assembly claimed in claim 1, wherein said elastic sheath meansincludes spring means.
 12. The safety needle cap assembly claimed inclaim 11, wherein said spring is enclosed in a sleeve of compliantmaterial.
 13. The safety needle cap assembly claimed in claim 7, whereinsaid elastic sheath means comprises an elastomeric material.
 14. Thesafety needle cap assembly claimed in claim 8, wherein said elasticsheath means comprises an elastomeric material.
 15. The safety needlecap assembly claimed in claim 9, wherein said elastomeric material isformed in an arc prior to inclusion in said safety needle cap assembly.16. The safety needle cap assembly claimed in claim 1, wherein saidsafety needle cap is made with an angular offset.
 17. The safety needlecap assembly claimed in claim 1, wherein said needle capturing materialis styrofoam.